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Mistakes You Don’t Want To Make With Flange Fittings

Flanges are amongst the fastest and most secure methods to connect and protect pipe systems. The use of flanges adds flexibility to the piping system by allowing easier assembly and disassembly and greater access to the system components.

Though flange fittings are quite a reliable option for your piping systems, there are a few items you need to review before installing flange fittings. Many factors need to be considered carefully while manufacturing and selecting flange fittings.

For example, sizing, flange specifications, flange designs, pricing, and durability are all important. Here are some mistakes you should avoid while making flange fittings:

Not Interchangeable:  One must ensure that the major flange fitting specifications and codes do not get interchanged in assembly due to pressure changes and bolt patterns. Often, the dimensional places of the hole can seem close, but not identical. Be very careful about the sockets and joints used for the flange fittings and pipe connections.

Overtightening Joints and Connections: Many people falsely believe that overtightening the connections would prevent the leaking of pipes and other joints. In the event you overtighten the joints and connections, there are increased chances that the pipes will rupture and break.

Therefore, you should ensure that the fittings are snug and not excessively tight, according to the corresponding torque values.

Using a cracked flange: Using a broken flange is amongst the biggest and most preventable mistakes you can make. Unfortunately, cracked or chipped flanges can lead to leaking in your assembly, thus posing several problems to your crew.

It is better if you repair the flanges beforehand or buy new ones for the project. You need to follow a well-known specification for the use of flanges and their installation.

Undone Bolts: Usually, while doing maintenance and repairs, it is essential to loosen the bolts of the flange guards. You must be highly cautious of the loosened bolts since they can lead to significant accidents and leakage problems. You might also experience accidental spray out, occasional leakage, and pipe damage when dealing with flange bolting.

Flange Fittings

Not Wearing Gloves: While working over flange fittings and valve components, it is essential to take several precautions that pertain to safety standards. One of the most common mistakes committed while making flange fittings is not wearing proper safety gear and equipment while working on flange fittings.

You come across various handling acids and alkalis while working on fittings, connections, and pipes. Therefore, it is vital to wear protective hand gloves that are heat-resistant and acid-protective.

Not Turning Off Water: Many DIY installers believe they can change valves quickly, even when the fluids are running through the pipes. In case you try to assemble the flanges and fittings when the water valve is on, there is a lot of pressure with water flooding across the floor and increasing the overall workload of individuals.

Therefore, it further increases the damage caused due to water spillage and exaggerates overall financial damage and project downtime.

Not following proper guidelines: Before you try and install pipe fittings and connections, you must follow appropriate guidelines. DIY installations are significantly easier for home projects but require following proper procedures and guidelines to make proper connections in industrial applications.

One tends to ignore all the safety precautions and guidelines while making DIY installations at home. You must pay attention to all the steps during installation, wear proper safety gear, and follow essential instructions per the appropriate specifications.

Poor Flange and Ring Condition: Another critical aspect to consider while making flange fittings is the condition of flange rings and gaskets. You should ensure that the flange fittings and spare parts used are in proper condition: free from damage and cracks.

Also, the parts and pipes should be absolutely dry when connecting them, and they should also be free from any corrosion. You should also change or replace the old rings with new ones regularly to reduce damage and leakage.

Negligent Dimensional Analysis: Sometimes, individuals focus on changing the flange fittings but do not consider the technical aspects of flange installations.

You should be well aware of the various flange dimensions of bolts and nuts used in the overall installation process. Ensure you have spare parts or bolts of accurate dimensions so that you don’t face any problems during their assembly.

Flange fittings can seem rather easy to install or use but require precision and practical skills to some extent. You cannot just make a fitting as you deem appropriate. It is essential to be cautious while following proper safety precautions and guidelines for a successful installation.

Most importantly, you should be quite attentive when making connections for flange fittings as you need to be certain about the correct bolt and flange dimensions, assembly, and installation. As for the mistakes discussed above, they are preventable and are required if you wish to make your flange fittings leakproof, damage-resistant, and practical to install.

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