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How To Install Flange Covers For Pipe Protection?

While you might assume that flanges, fittings, and valves can function effectively without the use of flange covers, many factors need to be considered regarding flange and pipe protection, including flange wall thickness, durability, flange cover design, and service environment.

Damaged flanges can cause pipe leakage, corrosion, and other problems. Therefore, the use of flange covers is vital for providing protection and resistance to the elements to which pipe assemblies may be exposed. They protect the pipes from debris, dust, moisture, cracks, etc. One needs to take various flange dimensions into account when choosing a flange cover. Here are few steps to be followed when installing flange covers.

Identification of flange type

You can always find flanges of various designs and dimensions. Each flange has its unique application and is suitable for a particular pipe type and environment. Therefore, you can choose covers from the various flange dimensions. You need to observe the flange design and structure. It will allow you to select a flange cover perfect for your flanges and help you to prevent any damage to your pipes and flange system. Most of the flanges are designed differently based on different standards and have different requirements. For example, flange covers designed by American National Standards Institute have their design and specification for a specific flange cover.

Selection of best flange covers

Like different kinds of flanges, flange covers are also available in varied dimensions, sizes, and materials. You can choose a flange cover that is most suitable for your flange type depending upon your flange thickness. Flange covers are usually made up of plastic and are available in various categories like vinyl, polyethylene, polyurethane, etc. The same goes for different types of flanges. Some are made up of plastics like vinyl and composites, while many of the flanges are made up of stainless steel to withstand corrosion and any damage. Therefore, you can always choose from the flanges that are best suitable for your needs. Some of the most important factors to be considered while purchasing flange covers are quality, durability, design, price, and resistance.

Installation of Flange Covers

Flange covers are straightforward to install, provided you follow all the guidelines correctly. A wide range of flange covers is available in the market based on different flange weightsthicknesses, and dimensions. Once you select the perfect flange cover for your flange system, it’s time you start working to install them. Installing flange covers is quite an easy task. Here are a few steps or points for installing the flange covers:

1. When you plan to install Flange covers, make sure you have all the materials required and have worn proper safety equipment gear. Wearing gloves is highly important while installing flange covers to reduce the risk of hand damage, cuts, and abrasion.

2. It would help if you also had a proper flange cover guide and design booklet before installing the covers. Ensure you follow all the guidelines written in the booklet and strictly abide by the manufacturer’s specifications. You can also remove and install the flange covers with your hand or use any other kind of specialized equipment.

3. Make sure your flanges are in good condition; if they are corroded or so, firstly replace them with new flanges and then install the flange cover.

4. Soft and flexible flange covers can be slid over the flange like a sock, whereas those having stiff rings need to be installed by an experienced worker. The use of pins can also fasten flange covers.

5. You can also buy adhesive flange covers that do not require any fasteners or bolts if you want. Therefore, it is easier to install without any stress of fitting and tightening the bolts.

6. Some flanges also come with an interlocking design making the DIY installation relatively easier and faster.

7. You can choose from varied ranges of flange dimensionsand types. Some of the popular flange cover designs are Split flange covers, push-in flange covers, whole face flange protectors, Self-locking flange covers, Bolthole flange protectors, raised face flange protectors, etc.

Installing flange covers requires a proper understanding of flange wall thickness, flange dimensions, designs, and applications. Different kinds of flanges have diverse requirements and are suitable for various flange applications. Make sure you consult an expert before e buying a flange cover for your flange system. You have to choose from different kinds of materials based upon the environment and type of flange used. After proper research and consultation from a plumber or an expert, you can select the flange cover that is best for you. Also, make sure you follow the proper installation guide step by step and undertake all the safety precautions like wearing gloves, avoid contact with eyes, etc. Remember the most important rule – safety first!

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